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Benefits : Reduce & Inhibit Corrosion

Reduce & Inhibit Corrosion

"Because of their extremely commonplace nature, waters intended for human consumption might at first be considered as "simple" fluids with regard to corrosion. In fact, this is by no means the case, since aqueous electrolytes possess specific features, which must be clearly understood in order to avoid corrosion problems."
J.La dion , Ecole Nationale Supacrieure d'Arts et MĂctiers, Paris.

The Problem

Corrosion is found in water pipes, water treatment devices and various appliances. It can even be proven that corrosion is a problem for various grades of stainless steel, corrosion with old-fashioned type galvanised systems can be an even bigger concern. Large sums of money are consumed for the refurbishment of pipes, systems and equipment.

Corrosion is the destructive attack of a material by reaction with its environment. Control of corrosion can be achieved by recognising and understanding corrosion mechanisms. According to the papers of English scientist Michael Faraday, It was established that, "most corrosion is electrochemical in nature." Since corrosion is an electrochemical process, it follows that electrochemical techniques and electrochemical devices can be used to prevent the corrosion process.

The Scalebuster's method of action is electrochemical in nature. See the Scale-buster Technology Overview . Once the existing corrosion is cleared, the unique internationally patented design of the Scalebuster prevents further attack in metal systems by forming a passive layer of magnetite ( Fe3O4 ) on the systems surface.

Additionally, the galvanic effects of the special zinc anode offer cathodic protection to pipe-work upstream and downstream of the Scale-buster® Scalebuster®. The zinc anode contributes to the precipitating effect on negatively charged particles. The zinc ions play an important part in breaking down existing rust and corrosion deposits through interchange with iron-based compounds.

The Scale-buster® technology precipitates carbonates from solution, therefore, water becomes less saturated and is thus able to slowly start dissolving old scale and corrosion encrustation in water systems reducing pressure drops due to restricted flow and saving energy in heating/cooling appliances and systems.

The Scalebuster's active-anode is connected to the body of the unit using a unique dry electrical connection, in combination with its PTFE turbulence/cavitation chambers corrosion build-up within the units is prevented.

Normally very corrosion resistant materials, which rely on thin oxide films for protection, such as stainless steel, can suffer from pitting and crevice corrosion attack. These materials rely on oxygen being present, so that they can maintain their oxide films (passive state). When oxygen is excluded and the oxide films break down, the material surface becomes active and corrodes readily.

The link between Scale & Corrosion

"Slight corrosion of iron promotes the precipitation of calcium carbonate (Lime-scale), since the Fe2+ ions enable the nucleation of CaCO3 at low super-saturations"
E.REVAULT, J.BARON, J.LaDION, Influence des ions Fe2+ sur le pouvoir entartrant de l'eau.

Corrosion in drinking water applications

Even stainless steel used in drinking water applications can corrode due to the chloride content.

Before

After